C&C ENGINEERING, INC CONSULTANT & CONSTRUCTION欽總工程股份有限公司 台北市110信義區永吉路179號12樓之1 TEL: 886-2-8787-8763 FAX:886-2-8787-8651www.cceng.com.tw
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1. MAJOR FACTORS OF PLANNING: 1. Incineration Capacity: 1) Nameplate Capacity: The plant shall have an incineration capacity over 20 t/8 hours, when the quality of refuse is within the specified range. 2) Physical Properties of Refuse: (1) Type of Refuse: Mixture of general refuse/kitchen refuse and combustible large sized refuse. (2) Refuse Composition: As in the following page. (3) Elementary Contents in Combustible Refuse:
2. Number of Furnace: 10 t/8 hours×2 Furnaces 3. Type of Furnace: Batches incineration by Fluidized bed type incenerator 4. Combustion Gas Cooling System: By water spraying. 5. Furnace Operating Hours: 8 hours per day. 6. Furnace Operating System: This combustor shall be operated in the one-furnace-one-train mode. Refuse Receiving and Charging Facility: Pit and Crane System (Manual) Combustion Facility: Fluidized-bed Furnace Flue Gas Treatment Facility: Filter-type Dust Collector Water Supply Facility: City Water Waste Water Treatment Facility: High-temperature Oxidation Treatment System (for waste water from the refuse pit) Fan Facility: Forced Draft Fan (FDF) and Induced Draft Fan (IDF) Ash Discharge Facility: By Bunker 7. Combustion Conditions: 1) Furnace Temperature: Combustion Chamber Outlet Temperature:850∼950℃ 8. Pollution Control Standard: 9. 1) Standard Composition of Flue Gas (0℃, 10%O2, 1 atm, dry base):
Dust 30 mg/Nm3 max. Opacity 10% max. HCl 40ppm max. SOX (as SO2) 100ppm max. NOX(as NO2) 150ppm max. CO 100ppm max. Pb 1.0mg/Nm3 max. Cd 0.2 mg/Nm3 max. Hg 0.2 mg/Nm3 max. Ignition Loss of Ash 5% max.
2) Noise Level: The noise level shall be as below at the site boundary, when all furnaces are in operation at the rated load:
3) Vibration: 4) The vibration level shall be as below at the site boundary, when all furnaces are in operation at the rated load:
6. Fluidized Bed: Media Used:Type Oribin sand No.4 Average Particle Size 0.6mm True Specific Gravity 3.2 Nominal Specific Gravity 1.5 Fluidizing Start Velocity 0.2 m/s (20℃) Thickness 0.8 m Space Velocity 0.3 Nm/s Furnace Bed Load 450 Kg/m2h Fluidizing Air Rate 3,140 Nm3/h (In case of design load refuse) Air Temperature 28 ℃
7. Combustion Chamber: Excess Air Rate 1.8 Combustion Chamber Heat Load 81,800 Kcal/m3h (In case of design load refuse) Furnace Temperature Control System
8. Furnace Temperature: Fluidized Bed 650 ~ 700℃ Combustion Chamber 850 ~ 950℃ 9. Ignition Loss of Residues: Ignition Loss Below 5% 10. Design Basis for Prevention of Plooution: 1) Flue Gas Standard Value (0℃, 10%O2, 1 atm, dry base):
Dust 30 mg/Nm3 max. Opacity 10% max. HCl 40ppm max. SOX (as SO2) 100ppm max. NOX(as NO2) 150ppm max. CO 100ppm max. Pb 1.0mg/Nm3 max. Cd 0.2 mg/Nm3 max. Hg 0.2 mg/Nm3 max.
2) Design Basis for Noise: The noise level shall be as below at the site boundary, when all furnaces are in operation at the rated load:
3) Design Basis for Vibration: The vibration level shall be as below at the site boundary, when all furnaces are in operation at the rated load:
Fluidized Air Blower Design Calculations
1. Fluidized air volume required: = (fluidized bed area) ´ (design air velocity = 0.275 m/s @ 0.3 m/s) ´ 3,600 = (2.907 m2) ´ (0.3 m/s) ´ 3,600 sec/hr = 3,140 Nm3/hr
2. Air volume design safety allowance factor = 1.2 Required air volume: = 3,140 Nm3/hr ´ 1.2 ¸ 60 = 62.8 Nm3/min = 62.8 Nm3/hr ´ (273 + 28) ¸ 273 = 69.2 m3/min (at 28 °C)
3. Design duct air velocity = 12 m/sec Required duct diameter: = 69.2 m3/min ¸ (60 ´ 12) = 0.096 m2 = (0.096 ´ 4 ¸ p)0.5 = 0.35 m @ 400 mm
4. Design pressure drops: = estimated nozzle pressure drops + estimated duct work pressure drops = 1,556 + 30 = 1,586 mmAq
5. Pressure drops design safety allowance factor = 1.35 Required pressure drops = 1,586 ´ 1.35 = 2,141 mmAq @ 2,200 mmAq
6. Design blower efficiency = 70% Required blower power: = 69.2 m3/min ´ 2,200 mmAq ¸ (6,120 ´ 0.7) = 35.5 kw @ 40 kw
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Update: 18th Aug. 2006 Contact us cceng.inc@msa.hinet.net
C&C
ENGINEERING, INC
12-1, No.179, Yong Ji Rd., Taipei, Taiwan, R.O.C.
www.cceng.com.tw
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